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Brazing PCBN Inserts · VNGA
Introduction

● Suitable for finishing or semi-finishing cutting operations ; ● Exhibits excellent resistance to chipping, offering high cost-effectiveness ; ● Designed for high or medium-speed cutting, ensuring prolonged tool life.。

Quick Details

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Insert modelSizeChamfer
ISODiameter of inscribed circlemmThicknessmmRadiusmm
VNGA160404-6S16.64.760.4S01015
S01020
S01025
S02020
VNGA160408-6S16.64.760.8
VNGA160412-6S16.64.761.2


Application
  The introduction of Solid CBN Inserts
Insert GradeSuited MaterialsMachining TypeTypical Application
MTH100Hardened SteelSemi-Finishing, FinishingBearings, Gears, Gear Shaft, Hardened Mold
MTH200Hardened steel, other
materials of difficult to machine
Semi-Finishing, FinishingHardened Steel Gears, Mold,etc
MTH300Gray Cast IronSemi-Finishing, FinishingBrake Disc, Cast Iron Engine, Gearbox
MTH400Gray cast iron, Iron based alloySemi-Finishing, FinishingBrake Disc, Brake Drum, Cast Iron Engine, Gearbox


FAQ

Q1.Are you factory or trading company?

 

    Yes, we have factory. We are professional manufacturer with 20 years of production experience. Besides, we also do some trading.


Q2. ls free shipping possible?

 

   We don’t offer free shipping service, but we will give you some discount if you buy large qty products.


Q3.Can you send products to our Forwarder in China?


  Yes, if you have forwarder in China, l will glad to send products to him/her.


Q4.Do you make OEM?

  

   Yes, we do. We have laser machine, can laser your logo and sizes on the body of milling cutter, also can print labels.


Q5.How about the delivery time?


   According to the sizes and quantity, delivery time is different. Usually3~7days. We can tell you exact inventory state if you need.



Setup

Installation and adjustment methods of CNC machine tool cutting tools


   In the machining process of CNC machine tools, the installation and adjustment of cutting tools are very important links. Proper installation and adjustment can ensure the normal operation of CNC machine tools, improve processing efficiency and product quality. This article will introduce the installation and adjustment methods of CNC machine tools to help  you operate CNC machines correctly.

   Firstly, we need to understand the composition of CNC machine tool tools. A tool system typically consists of a handle, blade, clamp, and head. The rigid connection of the tool holder and the expensive cutting tool, the blade is the main working part of the tool, the tool holder is used to hold the blade, and the tool head is used for cutting materials. Before installation, it is essential to ensure the quality and integrity of the cutting tools.

   When installing CNC machine tools, the first step is to choose the appropriate tool, which should be determined based on the processing material and method. Select appropriate cutting speed, feed rate, and tool edge size parameters based on the workpiece to be processed.

   When installing the handle, the handle hole and blade holder should be cleaned first to ensure that there are no foreign objects. Then insert the handle into the handle hole and use a suitable tool to secure it to the machine tool. The installation position of the tool handle should be strictly adjusted according to the requirements of the machine tool to ensure the distance and angle between it and the workpiece.

   When installing blades, the integrity and quality of the blades should be checked first. Place the blade on the blade holder, ensuring that the blade is securely attached to the handle. Then, adjust the position and direction of the blade according to the processing requirements. Adjusting the position of the blade can be done by moving the handle or adjusting the fixture. By adjusting the direction of the blade, different cutting methods can be selected, such as forward milling, reverse milling, or high-speed cutting.

   When installing the tool holder, attention should be paid to the selection and installation method of the tool holder. The selection of the tool holder should be determined based on the size and shape of the tool to ensure that the blade can maintain good stability in the tool holder. When installing the tool holder, the tool should be placed in the fixture and secured with appropriate clamping force. The installation position of the fixture should be adjusted according to the requirements of the machine tool to ensure the rigid connection of the cutting tool.

    After the tool installation is completed, adjustments and calibrations are still needed. Firstly, check the levelness and verticality of the cutting tool and make necessary corrections. Then, adjust the position and direction of the tool to ensure that the clamping force and angle between it and the workpiece are uniform. Finally, a cutting test is conducted to check the cutting effect and machining quality of the tool.

   In short, the installation and adjustment of CNC machine tools are key links to ensure the normal operation of CNC machine tools and improve machining efficiency. Proper installation and adjustment can improve cutting efficiency and product quality, reduce tool wear and machine downtime. By following the above installation and adjustment methods, you can better operate the CNC machine and obtain satisfactory machining results.



Pack & Ship

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