Huamin Superhard Tools mainly provides cutting tools for high-hardness and difficult-to-process rolls, such as rebar rolls,
wire rolls, plate rolls, etc. Huamin Superhard Tools recommends targeted tool materials based on the roll material, hardness
and processing conditions. In the metallurgical steel industry, which is the most difficult to process high-speed steel rolls,
Huamin Superhard Tools occupies more than 60% of the global tool market share and has a good user reputation and
brand value in the overseas roll industry, especially in high-speed steel rolls, carbide rolls, high-alloy high-hardness cast
iron rolls and their repair and processing. Huamin Superhard Tools has rich tool matching and on-site experience.
(1)高镍铬合金铸铁轧辊加工:采用华敏整体聚晶CBN刀片可大余量切削,提高生产效率,同时切削性能稳定,性价比高。
工件材质:高镍铬合金铸铁轧辊(硬度HSD80) | |||
刀具材质 | 切削速度 | 刀具寿命 | 最终失效形式 |
MZT10 | 45m/min | 3件 | 正常磨损 |
某品牌CBN | 35m/min | 2件 | 破损碎裂 |
(2)高速钢轧辊加工:采用华菱整体聚晶CBN刀片相较于某品牌CBN刀具寿命提升1倍。
工件材质:高速钢轧辊,硬度HSD90 | ||
刀具材质 | 刀具寿命 | 最终失效形式 |
MZT30 | 25槽/刃 | 正常磨损 |
某品牌CBN | 12槽/刃 | 破损碎裂 |
(3)无限冷硬铸铁轧辊加工:采用华菱整体聚晶CBN刀片相较于传统刀具效率提高2倍,刀具寿命提高3倍。
工件材质:无限冷硬铸铁轧辊,硬度HSD67 切削参数:Fr=0.5mm/r,Vc=66m/min,ap=2mm | ||
刀具材质 | 效率 | 刀具寿命 |
MZT10 | 提高2倍 | 提高3倍 |
硬质合金刀具 | / | / |
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